Mu 2018, kampani yathu idasayina bwino mgwirizano wazaka zitatu wokonza zoyendetsa galimoto ndi Zhonghaiyou Zhanjiang Company kuti ipitilize kukonza Zhonghaiyou Zhanjiang VARCO TDS-9SA TDS-10SA TDS-11SA top drive.
Mapulani osamalira amayendetsedwa molingana ndi miyezo ya opanga NOV.
Zosintha ndi kukonza za workshop:
1. Chotsani chivundikiro chapamwamba chagalimoto
1. Chotsani zida zonse zopanda zida, zingwe za waya ndi zina zambiri pazida, tsitsani mafuta pazida, ndikuyeretsani bwino pagalimoto yapamwamba ndikutsata kusonkhana.
2. Phatikizani misonkhano yapamwamba ndi yapansi ya BOP pa malo a chitsime ndi kuwamasula.
3. Lembani kuchotsedwa kwa magawo a magetsi (zingwe, masensa, maginito ma valve, ma switch switch, etc.) ndi zigawo za hydraulic (ma hydraulic cylinders, hoses, valve blocks, etc.).
4. Chotsani msonkhano wa PH55 wa pulosesa wa chitoliro ndi msonkhano wa mutu wozungulira.
5. Chotsani gulu la fan, kuphatikiza ma brake, hydraulic motor assembly, main motor Assembly, tanki yamafuta ndi mphete yonyamulira, ndikuchotsani chipolopolo cha mota.
6. Chotsani kwathunthu msonkhano wa mutu wozungulira.
7. Chotsani kwathunthu msonkhano wa PH55 pipe processor.
8. Chotsani kwathunthu chipika chachikulu cha valve ndikutulutsa ma valve onse, zopangira mapaipi, mapulagi, ndi zina zotero.
9. Chotsani kwathunthu ma hydraulic cylinders, accumulators ndi matanki amafuta.
2. Kuyendera ndi kujambula
1. Yang'anirani ma ultrasonic ndi maginito kuti pali vuto pa chitoliro chapakati, belo ndi pini ya belo, ndikupereka lipoti lozindikira zolakwika.
2. Yang'anirani tinthu tating'onoting'ono pamutu wozungulira chipolopolo, chipolopolo cha bokosi la gear, phewa lokhala ndi mphete yoyimitsidwa, ndikupereka lipoti loyendera.
3. TDS-10SA pamwamba pagalimoto thupi
1.2.3.3.1.Pompopi / kubowola galimoto msonkhano
1. bokosi la gear
A) Tsukani bokosi la giya, tsitsani njira yamafuta, ndikusintha mphuno yamafuta yomwe yawonongeka.
B) Bwezerani mayendedwe onse a gearbox (kumtunda kwapakati, kutsika kwapakati, kunyamula zida zotumizira ndi kunyamula kwakukulu).
C) Bwezerani zisindikizo zonse za bokosi la gear.
D) Yang'anani kuchotsedwa kwa magiya pamilingo yonse mu gearbox, kuvala kwa magiya, komanso ngati pali dzimbiri kapena dzimbiri pa dzino, ndikupitilizabe kuzigwiritsa ntchito kapena kuzisintha molingana ndiukadaulo.
E) kuyendera kwa akupanga ndi maginito tinthu tating'onoting'ono kudzachitika pa chipolopolo cha gearbox, ndipo lipoti loyendera lidzaperekedwa.
F) Sonkhanitsani msonkhano wa bokosi la zida malinga ndi muyezo wa NOV.
2. Spindle
A) Onani kuthamanga kwa mzere, kuthamanga kwa radial ndi axial runout ya spindle.
B) Yang'anani phewa lokhala ndi spindle, mabatani apamwamba ndi otsika komanso mabala obaya ndi zolakwika kumapeto kwa nkhope.
C) Yang'anani kuvala kwa mzere waukulu wa shaft ndikuisintha malinga ndi momwe zilili.
D) Bwezerani zisindikizo zonse ndi mphete zothandizira.
3. chitoliro, chitoliro cha gooseneck ndi mphete yonyamulira
A) Bwezerani chitoliro chochapira, kulongedza (floppy disk root, hard disk root), O-ring ndi snap spring.
B) Chotsani gooseneck ndi mphete yonyamulira ndikutulutsa lipoti lozindikira zolakwika.
4. Kubowola makina galimoto
A) Bwezerani chonyamulira chachikulu cha injini, chisindikizo, gasket ndi nsonga yamafuta.
B) Yezerani kutsekeka kwa koyilo ya injini yayikulu.
C) Sonkhanitsani msonkhano waukulu wamagalimoto molingana ndi muyezo wa NOV ndikusunga ma mayendedwe agalimoto.
3.2.Msonkhano wa mutu wa Rotary
1. Yang'anani njira yamafuta ya liner yamkati yamutu wozungulira, chipolopolo choyang'ana ma ultrasonic kapena maginito, ndikupereka lipoti labwino.
2. Sambani ndime ya mafuta ndikusintha zisindikizo zonse ndi mphete za O za mutu wozungulira.
3. Sonkhanitsani mutu wozungulira, ndikuyesa kuyesa kukakamiza pa kusindikiza kwa mutu wozungulira molingana ndi NOV standard.
3.3.PH55 Pipe Handlerr msonkhano
1. Yang'anani pini yolumikizira pakati pa purosesa ya chitoliro ndi mutu wozungulira.
2. Bwezerani chisindikizo chakumbuyo cha hydraulic cylinder cylinder ndi chotsekera kasupe.
3. Bwezerani chisindikizo cha IBOP hydraulic cylinder.
4. Yang'anani mawonekedwe a IBOP ndikusintha chodzigudubuza.
5. Sonkhanitsani purosesa ya chitoliro cha PH55 ndi silinda yam'mbuyo ya hydraulic kuti muyese kuthamanga.
3.4.IBOP msonkhano
1. Chotsani IBOP yapamwamba ndi yotsika (perekani chidwi chapadera pakumasula pamene nsanja ikuponya galimoto yapamwamba)
2. Yang'anani mavalidwe, dzimbiri ndi malo ogwirira ntchito a IBOP apamwamba ndi apansi, ndikuchita chithandizo chokonzekera malinga ndi momwe zinthu zilili.
3. Bwezerani chisindikizo cha IBOP kapena kusintha gulu la IBOP.
4. Chitani mayeso okakamiza, gwiritsani ntchito valve ya IBOP, ndipo palibe kutayikira.
3.5.Makina oziziritsa magalimoto
1. Bwezerani chisindikizo cha injini, kubereka, kupaka mafuta ndi gasket.
2. Yang'anani kuchuluka kwa kutchinjiriza kwa koyilo yamoto ya fan.
3. Sonkhanitsaninso makina ozizirira mafani ndikusunga ma mayendedwe agalimoto.
3.6.Konzani msonkhano wa brake system.
1. Bwezerani chimbale ndi brake pad.
2. Yang'anani chisindikizo cha silinda yamadzimadzi a brake, chingwe cha paipi yachitsulo kapena kusintha silinda ya brake fluid.
3. Yang'anani ngati encoder ikugwira ntchito bwino kapena sinthani.
4. Sonkhanitsani msonkhano wa brake.
3.7.Konzani skid ndi Carriage.
1. Kuzindikira zolakwika pa skid ndi njanji yowongolera ndikupereka lipoti lozindikira zolakwika.
2. Yang'anani pini yolumikizira njanji ndikuyisintha munthawi yake molingana ndi momwe ntchito ikugwirira ntchito.
3. Yang'anani kapena kusintha mbale ya friction.
4. Bwezerani zida zofunika ndikutseka chingwe chachitetezo.
3.8 Hydraulic system
1. Yang'anani chingwe chachitsulo chachitsulo kuti chiwonjezeke ndi kuwonongeka, ndikusintha mapaipi onse ofewa a rabara.
2. Yang'anani momwe ntchito ya hydraulic pump ikuyendera, kukonza kapena kusintha.
3. Yang'anani gulu la mbale ya hydraulic valve ndikuyeretsa ndi kukonza njira yamafuta.
4. Yang'anani valavu ya solenoid ndikusintha valavu yowonongeka ya solenoid.
5. Bwezerani gulu la hydraulic mafuta fyuluta.
6. M'malo onse olumikizira kuthamanga mayeso.
7. Yang'anani ma valve onse oyendetsa kuthamanga ndikusintha kapena kuwasintha malinga ndi miyezo yaukadaulo.
8. Bwezerani zisindikizo zonse za accumulator ndi hydraulic cylinder seals.
9. Pressure test hydraulic cylinder ndi accumulator.
10. Tsukani thanki yamafuta ndikusintha chisindikizo ndi gasket.
3.9 Dongosolo lamafuta
1. Yang'anani injini ya hydraulic hydraulic motor ndikusintha zida zowonongeka.
2. Bwezerani giya mafuta fyuluta msonkhano.
3. Bwezerani chisindikizo ndi gasket.
4. Bwezerani pampu yamagetsi.
3.10 Dongosolo lamagetsi
1. Bwezerani masiwichi onse okakamiza ndi ma encoder.
2. Bwezerani valavu ya solenoid ndi chingwe chowongolera valavu.
3. Bwezerani m'malo mwa terminal block ndikusindikiza bokosi lolumikizirana.
4. Yang'anani zingwe ndi zingwe zoyankhulirana za gawo lililonse la choyendetsa chapamwamba, ndikuchita chithandizo chosaphulika.
4. Msonkhano
1. Tsukani ziwalo zonse.
2. Sonkhanitsani gulu lirilonse molingana ndi ndondomeko ya msonkhano.
3. Sonkhanitsani msonkhano wapamwamba wa galimoto.
4. No-load test run, ndikupereka lipoti loyesa.
5. Kuyeretsa ndi kujambula.
5. Kukonza VDC
1. sinthani mabatani onse, zizindikiro za alamu, kuzungulira koyamba, tachometer ndi torque mita ya VDC control panel.
2. Yang'anani bolodi lamagetsi, gawo la I / O ndi nyanga ya alamu ya VDC.
3. Chongani chingwe pulagi VDC.
4. Yang'anani maonekedwe a VDC ndikusintha mphete yosindikiza.
6. Kukonza chipinda chosinthira pafupipafupi
1. Yang'anani gulu lililonse lagawo la rectifier unit ndi inverter unit, ndikusankha m'malo mwa Chalk malinga ndi chidziwitso ndi zotsatira za mayeso.
2. Yesani ma module a PLC control system, ndikusankha ngati mungasinthire zidazo molingana ndi chidziwitso ndi zotsatira za mayeso.
3. Yesani cholumikizira mabuleki, ndipo ganizirani ngati mungasinthire zidazo molingana ndi chidziwitso ndi zotsatira za mayeso pomwepo.
4. Bwezerani inshuwaransi, AC contact mtetezi ndi relay.
7. Zinthu zothandizira kukonza komanso malire a nthawi.
1. Nthawi ya chitsimikizo cha khalidwe lapamwamba pagalimoto pambuyo pokonza ndi theka la chaka.
2. Pakadutsa theka la chaka chitatha kugwira ntchito kwa galimoto yapamwamba, mbali zonse zomwe zasinthidwa panthawi yokonza zidzasinthidwa kwaulere.
3. Perekani mautumiki ofunsira kwaulere ndi malangizo aukadaulo.
4. Phunzitsani ogwira ntchito molingana ndi zosowa za ogwiritsa ntchito.
5. Nthawi ya chitsimikizo cha magawo otsatirawa omwe ali pachiwopsezo ndi miyezi itatu.
